this post was submitted on 25 Sep 2023
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I'm using MergerFS, which makes this really easy. I set up a temp mergerfs array with all my disks except the one I want to replace, add the new drive to my first array, then run a command to move all data from the replaced drive to the temp array. The original array mount point doesn't notice the difference. Once it's done, I remove the old disk from my main mergerfs array, add the new one, and delete the "temp" array. Then I can remove the old disk from my Snapraid config and also physically remove it from the server.
If you've got an old PC laying around, you should look into setting up Open Media Vault on it.